Diagnosing Common Inverter & Battery Faults in Solar Systems

This beginner-friendly guide explains the common reasons solar systems stop, slow down, or show error messages. It covers three everyday issues—overvoltage, underperformance, & error codes—and gives simple steps to try before contacting a licensed electrician in Perth.

First: basic safety

 

  • Do not open enclosures or covers. Internal parts hold dangerous voltages even when switched off.
  • Use the manufacturer’s on/off procedure only (usually labelled MAIN SWITCH (INVERTER SUPPLY), DC isolators, & battery switch).
  • If there is a burning smell, heat discolouration, or tripping breakers, turn the system off using the labelled switches & call a professional. 

What the main parts do 

 

  • Panels make DC electricity from sunlight.
  • Inverter turns that DC into household AC power.
  • Battery stores excess energy for night-time or peak tariffs.
  • Monitoring app/portal shows status, energy flows & fault messages. 

Quick checks anyone can do

 

  1. Is the system on?
    Look for a screen light or status LED on the inverter/battery. If blank, check the solar/battery switches & the relevant circuit breaker in the switchboard. 
  2. Internet/monitoring:
    If the app is offline, data & error messages may be missing. Reconnect Wi-Fi/Ethernet so you can see live status. 
  3. Time & date:
    Wrong time settings can block charging or exporting during the day. Correct the clock in the app if needed. 
  4. Shading & cleanliness:
    New shade (trees, antennas) or dirty panels reduces output. If safe to view from the ground, check for obvious shade or dirt. Arrange cleaning if heavily soiled. 
  5. Recent work on site:
    Roof repairs, switchboard work, or re-wiring can disturb solar cabling or metering. Note any recent changes when speaking to an electrician. 

Issue 1: Overvoltage (system turns off in the middle of sunny days)

 

What it looks like: The inverter works in the morning, then repeatedly shuts down around midday on clear days. The app may mention “grid voltage high” or similar.

Why it happens (plain English): When many homes export solar at once, the street voltage can rise. The inverter protects the property by turning itself off until the voltage falls.

What to do next:

  • Write down the times it shuts down (e.g., 12:10–13:20).
  • Take screenshots of the message in the app.
  • Restart once using the maker’s on/off steps (do not keep power-cycling repeatedly).
  • If the pattern continues, contact your electricity retailer or network operator and report suspected high voltage at the property. A licensed electrician can also check cable sizes, connections, & settings. 

Issue 2: Underperformance (making less energy than expected)

 

What it looks like: Bills go up, the daily total in the app is lower than usual, or the battery charges more slowly than before—without any clear error message.

Common causes (simple list):

  • Shade or dirt on panels; very hot days can also reduce output.
  • Mixed panel directions on one input, or a weak panel in a group pulling the others down.
  • App schedules, “zero-export” limits, or tariff settings limiting power.
  • Loose or weather-affected outdoor switches and connectors. 

What to do next:

  • Compare a clear, mild day this month with the same season last year in the app.
  • Check for new shade (growing trees, new structures).
  • Make sure any battery charge/discharge schedules match your tariff & time zone.
  • If output stays low, book a health check: an electrician can test strings, thermal-scan hot joints, & confirm settings. 

Issue 3: Error codes (what they usually mean)

 

Every brand uses different wording, but most messages fall into a few groups:

  • Grid issue / overvoltage / frequency: Usually a street-supply problem or site voltage rise. Record times & contact the retailer/network if frequent. 
  • PV voltage out of range / DC error: Panel wiring count or temperature effects need checking; an electrician may re-configure the strings. 
  • Insulation / ground fault / RCD: Moisture or damaged cable. Turn off using the labelled switches & arrange service. 
  • Relay/self-test: Internal safety parts or unstable supply. Requires testing by a professional. 
  • Battery communication / BMS / temperature: Data cable, software, or temperature limits. Check that the battery area is cool & unobstructed; collect screenshots & call for support if it persists. 

Battery problems explained simply

 

  • “Battery not charging/empty by evening”:
    Check schedules, cheap-rate windows, & time zone. Very hot or cold locations also slow charging. Keep vents clear.
  • “Battery percentage stuck at 100% or 0%”:
    The gauge can lose its place. Many brands provide a guided “full cycle” to recalibrate—follow the app/manual or ask a technician to assist.
  • “Battery drains faster than it used to”:
    New appliances, seasonal changes, or settings (e.g., backup reserve too low/high) can explain the change. If unchanged and still worse, book a service check.
  • “Noises, swelling, heat, or smell”:
    Turn off using the labelled switches & call a licensed electrician immediately. 

When to call a professional urgently

 

  • Repeated shutdowns with burning smell or visible damage.
  • Water ingress after storms.
  • Breakers or safety switches that keep tripping.
  • Error codes returning immediately after a single safe restart. 

Useful information to collect before a service visit

 

  • Photos of labels (inverter & battery model/serial number).
  • Screenshots of the app showing errors & the daily graph.
  • Dates/times when the issue occurs.
  • Any recent electrical or roofing work at the property.
  • Install date & warranty documents if available. 

Simple care schedule

 

  • Every 3–6 months: Check the app is online, review daily/weekly graphs, keep the battery area ventilated, & arrange panel cleaning if very dirty.
  • Every 12 months: Ask for a routine solar/battery inspection (outdoor switches, connections, settings, firmware).
  • After heatwaves/storms: Visual check for loose covers, cracked conduits, or water marks (no opening enclosures).

Conclusion

 

Diagnosing inverter & battery faults relies on recognising patterns—midday shutdowns that suggest overvoltage, sustained low yield that signals shading or configuration limits, & clear error codes that pinpoint the affected part. Begin with safe checks, record timestamps/screenshots, verify time zones/schedules, & avoid repeated resets to preserve logs. If issues persist, engage a licensed electrician experienced with Solar inverters Perth to confirm grid voltage, string health, metering & communications, then calibrate storage for a dependable solar battery Perth setup that restores performance, protects warranties & minimises downtime.

 

author avatar
Monique

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